Precision Metal Stamping
Precision Metal Stamping

Precision Metal Stamping
Capabilities

SLA, SLS, URETHANE MOLDINGS
PLASTIC INJECTION MOLDING
PLASTIC EXTRUSIONS
THERMOFORMING
BLOW MOLDING
THERMOSET MOLDING
RUBBER MOLDING
PLASTISOL COATING

PRECISION METAL STAMPING
SCREW MACHINING
METAL EXTRUSIONS
DIE CASTING
CNC MACHINING
PCB ASSEMBLIES
TOOLING
WIRE FORMING

Precision Metal Stamping SLA, SLS, URETHANE MOLDINGS

  • New SLA- 5000 and two SLA-250's
  • Typical delivery in 3 days
  • Models up to 20 x 20 x 24 Inches
  • Proto functional flex resin for snap fits
  • Specializing in RTV Molds and Urethane castings
  • CNC Machined Plastic prototypes
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Precision Metal Stamping PLASTIC INJECTION MOLDING

  • ISO 9002 & QS 9000 Certified
  • Product design assistance
  • Short run through full automated volume production
  • 24 hour 7 day operation
  • State of the art machines 20 ton and 650 ton
  • Transfer tool samples within 48 hours
  • EDI - BAR CODE - CONSIGNMENT
  • Insert Molding
  • Mold and Mold Making in house
  • Contract Manufacturing
  • Class 100 clean room
  • Prototype molds and parts
  • Global tooling network
  • Full internet quoting on tools and parts
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PLASTIC EXTRUSIONS

  • Custom extruded plastic components
  • Short and long runs on quick turn around basis
  • Small diameter tubing rods to large complex profiles
  • Fabrication and secondary operations
  • Close tolerance parts
  • Computer EDM technology tooling
  • Capabilities in Medical, Automotive, Military, Construction, Sporting Goods, Electrical, Display, and Furniture markets
  • Medical disposable products
  • Tubing or pipe from micro size to 4 Inches diameter in rigid, flexible, multi-color or co-extruded thermoplastics and rubber
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THERMOFORMING

  • Super custom thermoformed products from clamshells to counter displays
  • Single prototype to million unit FDA grade medical kits
  • State of the art in house precision tooling
  • Broad range of rolled and sheet-fed materials in thickness ranging from .062 Inches to .375 Inches
  • Fabrication, Die Cutting, Stamping, Assembly, Silk Screening
  • Long and Short run production
  • Static Free, Conductive and Flame Retardant materials
  • ABS, Acrylic, Polycarbonate, Styrene, PVC, Teflon, HDPE, LDPE, Delrin, and PETG resin materials
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BLOW MOLDING

  • Full service from concept through assembly
  • High volume or short run production
  • State of the art equipment with 500,000 per week
  • Double wall and single wall construction
  • Insert molding
  • In mold decorating
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THERMOSET MOLDING

  • Compression and Transfer Molding
  • 40 ton to 500 ton
  • Injection thermoset molding from 25ton to 300ton
  • Rotary compression molding with self-unscrewing molds
  • Secondary operations include painting, assembly, machining, metal inserting, drilling and tapping
  • Complete in house tooling operation
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RUBBER MOLDING

  • Design consultation assistance for rubber molding
  • Molding of natural rubber and all synthetic elastomers
  • Wide range of durometers for rubber molding
  • SAE, ASTM, MIL-R Compliant
  • FDA certified and UL 157 approved compounds
  • Rubber to metal bonding
  • Rubber to plastic bonding
  • Compression and Injection to 250 ton / Prototype tooling
  • ISO 9001 and QS 9000
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PLASTISOL COATING

  • Plastisol Dip coatings
  • FLuid bed power coatings
  • Production runs large and small
  • Dip power coatings with Vinyl, Nylon, Polyolefins and Epoxy
  • Full product preparation of cleaning, degreasing, sandblasting and chemical pretreatments
  • Secondary operations of assembly, die cutting, laveling, packaging, and pad printing
  • Non-slip cushioned feel
  • Resistance to corrosion, impact and abrasion
  • Excellant electrical insulation
  • Good surface for logos and identification
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PRECISION METAL STAMPING

  • In house engineering and design
  • In house tooling capabilities
  • In house stamping and assembly
  • 30 years Die Making experience
  • Specialities in close tolerance high quality parts
  • Laser cutting technology
  • 30 ton to 500 ton
  • Prototype tooling and parts
  • QS 9000
  • In house design and prorgramming with wire and conventional EDM
  • Complete secondary services of welding and assembly
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SCREW MACHINING

  • ISO 9002
  • Initial product design through production to J.I.T. delivery
  • Complete SPC capabilities
  • In house design and tool making for control and efficiency
  • Pro production prototyping of parts
  • Bar capacity up to 2 inches in diameter
  • Machining center up to 12 inches x 16 inches
  • Extensive wire in house secondaries and component assembly
  • Euroturns, Wichmans, New Britains, Davenports, Brown & Sharp and Swiss equipment
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METAL EXTRUSIONS

  • Large in house popular aluminum alloys
  • On site anodizing facilities produce gold, black, and clear finishes in lengths up to 15 feet
  • CNC machining centers
  • Inserting machinery
  • Extrusion presss in capacity from 1100 to 2200 ton
  • Circle size to 9 inches
  • Samples and prototype runs
  • 10,000 open standard dies
  • Nikom speedline machine system
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DIE CASTING

  • Aluminum, Zinc, ZA and Brass material
  • 500 Ton capacity
  • Complete finishing on all metals
  • Size of one quarter ounce up to 15 lbs
  • Prototype and production parts
  • Automated tapping for high volume
  • All plated and painted finishes available
  • Tolerances to + - .002 inches
  • ISO Certified
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CNC MACHINING

  • Large variety of machining and assembly.
  • CNC Lathes
  • Milling and screw machining
  • Surface grinding, welding, fabrication, assembly, stamping, and EDM wire
  • Fabrication of all metals and plastic materials
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PCB ASSEMBLIES

  • Surface mount board assemblies
  • Thru hole assemblies
  • Cleaning and Rework
  • Inspection and test
  • Computer program and file support
  • Single sided thru multilayer
  • Production and prototype
  • Commercial, medical, military markets
  • Standard and custom designs
  • Modeling and machining
  • Subsystems and product box builds
  • Cable and harness assembly
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TOOLING

  • Precision tooling for plastic molding, stamping and Die casting industries
  • Complete design Engineering
  • Project management
  • 24 Hour tool making capability
  • Prototype tooling
  • Techincal assistance at the press side during initial sampling
  • Sampling and metrology reports prior to tool delivery
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WIRE FORMING

  • Custom wire and metal stamping
  • Complete in house tool making
  • Large parts up to 3/8 inches in diameter, as wide as 2 inches and as think as .125 inches
  • Long feed lengths of a nominal feed of 47 inches
  • Small wire forms as small as .005 inches diameter
  • Small four side stampings
  • Heat treating, planting, and powder coating
  • Automatic in line chamfering, swedging and assembly
  • Automatic in line welding
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