SLA, SLS, URETHANE MOLDINGS

• New SLA- 5000 and two SLA-250's
• Typical delivery in 3 days
• Models up to 20 x 20 x 24 Inches
• Proto functional flex resin for snap fits
• Specializing in RTV Molds and Urethane castings
• CNC Machined Plastic prototypes

PLASTIC INJECTION MOLDING

• ISO 9002 & QS 9000 Certified
• Product design assistance
• Short run through full automated volume production
• 24 hour 7 day operation
• State of the art machines 20 ton and 650 ton
• Transfer tool samples within 48 hours
• EDI - BAR CODE - CONSIGNMENT
• Insert Molding
• Mold and Mold Making in house
• Contract Manufacturing
• Class 100 clean room
• Prototype molds and parts
• Global tooling network
• Full internet quoting on tools and parts

PLASTIC EXTRUSIONS

• Custom extruded plastic components
• Short and long runs on quick turn around basis
• Small diameter tubing rods to large complex profiles
• Fabrication and secondary operations
• Close tolerance parts
• Computer EDM technology tooling
• Capabilities in Medical, Automotive, Military, Construction, Sporting Goods, Electrical, Display, and Furniture markets
• Medical disposable products
• Tubing or pipe from micro size to 4 Inches diameter in rigid, flexible, multi-color or co-extruded thermoplastics and rubber

THERMOFORMING

• Super custom thermoformed products from clamshells to counter displays
• Single prototype to million unit FDA grade medical kits
• State of the art in house precision tooling
• Broad range of rolled and sheet-fed materials in thickness ranging from .062 Inches to .375 Inches
• Fabrication, Die Cutting, Stamping, Assembly, Silk Screening
• Long and Short run production
• Static Free, Conductive and Flame Retardant materials
• ABS, Acrylic, Polycarbonate, Styrene, PVC, Teflon, HDPE, LDPE, Delrin, and PETG resin materials

BLOW MOLDING

• Full service from concept through assembly
• High volume or short run production
• State of the art equipment with 500,000 per week
• Double wall and single wall construction
• Insert molding
• In mold decorating

THERMOSET MOLDING

• Compression and Transfer Molding
• 40 ton to 500 ton
• Injection thermoset molding from 25ton to 300ton
• Rotary compression molding with self-unscrewing molds
• Secondary operations include painting, assembly, machining, metal inserting, drilling and tapping
• Complete in house tooling operation

RUBBER MOLDING

• Design consultation assistance for rubber molding
• Molding of natural rubber and all synthetic elastomers
• Wide range of durometers for rubber molding
• SAE, ASTM, MIL-R Compliant
• FDA certified and UL 157 approved compounds
• Rubber to metal bonding
• Rubber to plastic bonding
• Compression and Injection to 250 ton / Prototype tooling
• ISO 9001 and QS 9000

PLASTISOL COATING

• Plastisol Dip coatings
• FLuid bed power coatings
• Production runs large and small
• Dip power coatings with Vinyl, Nylon, Polyolefins and Epoxy
• Full product preparation of cleaning, degreasing, sandblasting and chemical pretreatments
• Secondary operations of assembly, die cutting, laveling, packaging, and pad printing
• Non-slip cushioned feel
• Resistance to corrosion, impact and abrasion
• Excellant electrical insulation
• Good surface for logos and identification

PRECISION METAL STAMPING

• In house engineering and design
• In house tooling capabilities
• In house stamping and assembly
• 30 years Die Making experience
• Specialities in close tolerance high quality parts
• Laser cutting technology
• 30 ton to 500 ton
• Prototype tooling and parts
• QS 9000
• In house design and prorgramming with wire and conventional EDM
• Complete secondary services of welding and assembly

SCREW MACHINING

• ISO 9002
• Initial product design through production to J.I.T. delivery
• Complete SPC capabilities
• In house design and tool making for control and efficiency
• Pro production prototyping of parts
• Bar capacity up to 2 inches in diameter
• Machining center up to 12 inches x 16 inches
• Extensive wire in house secondaries and component assembly
• Euroturns, Wichmans, New Britains, Davenports, Brown & Sharp and Swiss equipment

METAL EXTRUSIONS

• Large in house popular aluminum alloys
• On site anodizing facilities produce gold, black, and clear finishes in lengths up to 15 feet
• CNC machining centers
• Inserting machinery
• Extrusion presss in capacity from 1100 to 2200 ton
• Circle size to 9 inches
• Samples and prototype runs
• 10,000 open standard dies
• Nikom speedline machine system

DIE CASTING

• Aluminum, Zinc, ZA and Brass material
• 500 Ton capacity
• Complete finishing on all metals
• Size of one quarter ounce up to 15 lbs
• Prototype and production parts
• Automated tapping for high volume
• All plated and painted finishes available
• Tolerances to + - .002 inches
• ISO Certified

CNC MACHINING

• Large variety of machining and assembly.
• CNC Lathes
• Milling and screw machining
• Surface grinding, welding, fabrication, assembly, stamping, and EDM wire
• Fabrication of all metals and plastic materials

PCB ASSEMBLIES

• Surface mount board assemblies
• Thru hole assemblies
• Cleaning and Rework
• Inspection and test
• Computer program and file support
• Single sided thru multilayer
• Production and prototype
• Commercial, medical, military markets
• Standard and custom designs
• Modeling and machining
• Subsystems and product box builds
• Cable and harness assembly

TOOLING

• Precision tooling for plastic molding, stamping and Die casting industries
• Complete design Engineering
• Project management
• 24 Hour tool making capability
• Prototype tooling
• Techincal assistance at the press side during initial sampling
• Sampling and metrology reports prior to tool delivery

WIRE FORMING

• Custom wire and metal stamping
• Complete in house tool making
• Large parts up to 3/8 inches in diameter, as wide as 2 inches and as think as .125 inches
• Long feed lengths of a nominal feed of 47 inches
• Small wire forms as small as .005 inches diameter
• Small four side stampings
• Heat treating, planting, and powder coating
• Automatic in line chamfering, swedging and assembly
• Automatic in line welding

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